Sharp Sterile Manufacturing Plans $28M Expansion

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LEE, Mass. — Sharp Sterile Manufacturing is embarking on a $28 million expansion that will more than double its vial-filling capacity. 

President James Hamilton said investment in the Lee facility highlights the company's commitment to meeting patients' needs while supporting highly skilled job opportunities in the region. The project will also allow Sharp Sterile to meet the demand for domestic sterile filling.

The company fills pre-sterilized containers (vials, syringes, cartridges) with drug products. 

"The expansion will more than double the facility's filling capacity through the installation of a new fully automated IMA Life isolated filling line for Ready-To-Use vials. The system integrates advanced robotics, non-destructive weight checks, and a state-of-the-art lyophilizer to efficiently produce batches up to 100,000 units. These upgrades will boost Sharp Sterile's throughput, helping pharmaceutical partners bring critical therapies to patients faster," a Wednesday press release reads. 

"In addition, the facility will be further upgraded to comply with the most rigorous regulatory standards for sterile drug manufacturing, ensuring the highest levels of quality and safety." 

Operating since 2014, the Lee facility offers a range of pharmaceutical aseptic fill-finish solutions, including vial filling, cartridge filling, syringe filling, lyophilization, formulation development, and analytical services.

Hamilton explained that many longtime clients have received U.S. Food and Drug Administration approval to commercialize their products, and a recent trend in the pharmaceutical industry is to seek U.S.-based manufacturing alternatives for products sold to U.S. patients. These are the circumstances that showed a need for expansion. 

"Sharp Sterile Manufacturing is positioned well to support this transition," he wrote in an email to iBerkshires. 

The scope of work includes upgrading clean rooms and support areas to meet the most recent and rigorous requirements from the FDA and European Union, adding additional clean-room space within the existing facility to accommodate a new production line, and installing a new sterile vial filler that will more than double the existing capacity.



The new capacity is expected to be online in mid-2027. Improvements are funded internally and made possible by Sharp Services' acquisition of this business in 2023. This project is part of a broader capital expenditure program across the network of facilities in the U.S. and in Europe. 

Sharp Sterile Manufacturing employs more than 200 people locally, and this expansion will create new jobs in 2026 and beyond. The company has not yet set a specific target, as "It is very dependent on the nature and timing of new development programs," Hamilton wrote. 

There are 20 openings for full-time positions currently, including manufacturing technicians, scientists, and engineers. 

The company has served more than 200 clients, ranging from startup biotech companies to some of the largest pharma companies in the industry.

"We currently have dozens of active clients across all phases of the drug development and commercialization lifecycle," Hamilton wrote. 
 
"We do not sell directly to patients, but our clients produce some of the products you see and hear about every day." 


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Becket Looks to Wind Power for Energy Savings

By Breanna SteeleiBerkshires Staff

The single turbine is a low maintenance and has a 50-year life. The town went with wind power after finding a solar installation would be too difficult. 

BECKET, Mass. — The town unveiled a wind turbine Monday that will reduce electricity costs and show the benefits of renewable energy produced by wind.

Residents, town and state officials gathered outside the Town Hall for the ribbon cutting on a project first conceived nearly a dozen years ago.

The wind turbine stands 100-feet tall next to Town Hall and is from Oklahoma manufacturer Bergey Wind Power. It has a 50-year life and is a direct-drive permanent-magnet design, meaning it has no gearbox, making it low maintenance.

According to Garth Klimchuk, chair of the Becket Energy Committee, the town started discussions about a wind turbine in 2014. The turbine is expected to generate about 36,000 kilowatt-hours. Klimchuk said Town Hall uses about 24,000 kilowatt-hours, with excess power expected to go to the Highway Department. This is expected to save $9,000 annually from the electricity cost.

"This turbine is just going to be such a good thing for the town. It is really incredible. Zero-cost electricity. Zero cost to the town. Carbon free. Just a huge, huge milestone for us," he said.

The town received a grant from the state Department of Energy Resources totaling $139,500. The remaining funding for the project will come from a direct-pay investment tax credit under the federal Inflation Reduction Act. If the town does not receive the funding, voters at the annual town allocated $100,000 just in case, but Klimchuk said the town will only need about $60,000 to $70,000 if necessary.

"It's going to help the community. Hopefully, it'll lower our tax bills. And as we look at everything going around around the world right now, energy volatility has been with us for a long time. It's going to stay with us for a long time," said state Sen. Paul Mark. "So any move we can make as a community, whether as Becket specifically, as Berkshire County as a whole, but anything we can do to bring some of the reliability into our own hands, to produce a bit on our own, and just guarantee that in a renewable, safe way moving into the future, I think is going to pay off dividends."

The town has spent more than a decade reducing municipal energy consumption in a variety of ways including HVAC upgrades and LED street light conversions, bringing it to a Level 2 Green Community status.

While solar had been considered, interconnection constraints and limited grant opportunities made it harder to achieve. But the high elevation of Town Hall and a Small Wind Site evaluation done in 2023 and 2024 found the site was perfect for a turbine with favorably high winds.

State Rep. Leigh Davis praised the project as an example of a small town addressing a larger energy challenge through persistence and collaboration. She stressed that the single turbine represents a practical step toward reducing reliance on fossil fuels and said Becket's effort could serve as a model for communities across the commonwealth. 

"You hear about all these kind of big wind farms and solar farms and all these ways that we're gonna you know create green energy, but at the same time what we're not being sensitive to the landscape, and what I appreciate about this is that this is it's a single turbine, but it represents so much more," she said. "You're right. It's really adding to the ability for this town to contribute to green energy and to bringing our reliance on gasoline fuels back down to solving big problems."

Mark Rabinsky, deputy director of DOER's Green Communities Division, said the state supports municipalities with technical assistance and grants, and that reducing municipal energy costs can leave more resources for other local priorities. He presented the turbine as an example of state support working alongside local knowledge and decision-making. 

"I think that this is a really a great example of what green communities can do," he said. "I'm obviously a really big fan of the green communities program, but I think that connection between the state, what we're doing at the state, and that local level, and relying on the local knowledge here with Becket is a true testament to what we're doing."

Select Board Chair William Elovirta thanked everyone for being here and shared his memories of first coming tp Becket in 1946 before utility electricity arrived. His family and neighbors used small 32-volt generating plants and batteries. He recalled utility workers installing poles and wires by hand around 1947.  

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