PERC Releases Advanced Manufacturing Study

By Andy McKeeveriBerkshires Staff
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Daniel Hodge of the Donahue Institute presented the findings at a breakfast Friday at the Crowne Plaza.
PITTSFIELD, Mass. — The number of manufacturing employees has taken a significant plunge in the last 10 years. But, the number of establishments and the wages have remained fairly consistent. 
 
That paints a picture of manufacturing getting smaller and smarter with mass production being replaced by precision.
 
That was the conclusion of the Pittsfield Economic Revitalization Corp.'s study on advanced manufacturing in the Berkshires. Released Friday, the final assessment confirmed that educational, business and governmental leaders are on the right track toward building a future in a manufacturing economy.
 
But, it also confirmed that there is still a lot more to do.
 
"We didn't expect anything earth shattering with this report," PERC President Jay Anderson said. "While there have been different studies in the past, there was nothing that focused on advanced manufacturing."
 
The report identifies five main focuses civic leaders in the county should take to grow the amount of small and medium-sized manufacturing businesses: prioritize workforce training, complete and implement a plan for the William Stanley Business Park, expand the life science industry with the $6.5 million earmark from Massachusetts Life Sciences, improve connections to state-level initiatives and be proactive on infrastructure such as buildings and sites, telecommunications and water and sewer systems, and in offering tax incentives.
 
According to Daniel Hodge, director of economic and public policy research at the University of Massachusetts Donahue Institute, the manufacturing jobs in the county that survived the closing of General Electric were ones that focused on "niche" markets. Manufacturing is producing as much into the economy but at a different scale, he said.
 
"Manufacturing today is not your father's or your grandfather's shop anymore," Hodge said, adding that in the Berkshires today, manufacturing is the second highest contributor to wages. Statewide, manufacturing still represents 10 percent of all jobs and one of the top contributors to the state's gross domestic product.
 
In the Berkshires, there are 175 manufacturing outfits that can serve as the base for future growth, he said. 
 
"There is a very diverse set of industry sectors in the Berkshires," Hodge said. "There are a lot of companies staying competitive and vital."
 
But, with an aging population, the goal is to train the younger generation for the highly skilled jobs. There will be an estimated 100,000 manufacturing jobs in the next 10 years statewide that will need to be filled, he said, and the educational system needs to create a pipeline into those jobs.
 
"We have to train people better and it starts with our school system," Anderson said.
 
William Mulholland, vice president for community education and workforce training at Berkshire Community College, said county leaders have been very proactive in making sure institutions can provide the proper education. Now, it is a matter of exposing young adults to manufacturing careers and showing that there is a future in it, he said.
 
Jay Anderson, president of PERC, said the study was commissioned to focus specifically on advanced manufacturing.
"Our toolbox right now is pretty impressive," Mulholland said.
 
Meanwhile, state Rep. Tricia Farley-Bouvier, D-Pittsfield, said the design stages of a new Taconic High School is upcoming and she urged companies and economic development leaders to join in that process. She said it was critical that the economic and industry groups are part of that process. 
 
As for infrastructure, Hodge said there is a perception that the county does not have any usable properties outside of the William Stanley Business Park. But, he continued, there are plenty all over the county and towns need to leverage grant money to market and to reduce the cost a business would need to relocate.
 
The county has very high energy costs, Hodge said, and county officials should find ways to reduce the cost of doing business.
 
Missing from the report was the transportation system, often cited as an impediment to attracting business to the Berkshires. Hodge said that in his interviews with manufacturers, access to highways was not presented as a challenge nor a benefit.
 
The report also says any connection with GlobalFoundries in Malta, N.Y., would be modest despite the proximity. Economic development leaders had hoped the chipmaker's massive investment across the border would spark tech startups here.
 
County officials say they have already begun to implement initiatives of job training and redevelopment of properties. This report builds on the steps already taken with a focus on advanced manufacturing. 
 
"A lot of the pieces are starting to fall into place," Mayor Daniel Bianchi said. "It is just a matter of all of the organizations working together."
 
Anderson said the report will be given to economic agencies and municipalities and he hopes that it will get everyone "speaking the same language." The report sets the foundational understanding of the industry so those involved can take the next steps, he said.

Tags: economic report,   economy,   manufacturing,   PERC,   technology,   workforce training,   

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Sheffield Craftsman Offering Workshops on Windsor Chairs

By Breanna SteeleiBerkshires Staff

Andrew Jack uses hand tools in his wood working shop. 

SHEFFIELD, Mass. — A new workshop is bringing woodworking classes and handmade items.

Andrew Jack specializes in Windsor chairs and has been making them for almost 20 years.

He recently opened a workshop at 292 South Main St. as a space for people to see his work and learn how to do it.

"This is sort of the next, or latest iteration of a business that I've kind of been limping along for a little while," he said. "I make Windsor chairs from scratch, and this is an effort to have a little bit more of a public-facing space, where people can see the chairs, talk about options, talking about commissions.

"I also am using it as a space to teach workshops, which for the last 10 years or so I've been trying to do out of my own personal workshop at home."

Jack graduated in 2008 from State University of New York at Purchase, and later met woodworker Curtis Buchanan, who inspired him.

"Right after I finished there, I was feeling a little lost. I wasn't sure how to make the next steps and afford a workspace. And the machine tooling that I was used to using in school." he said, "Right after I graduated, I crossed paths with a guy named Curtis Buchanan, and he was demonstrating making really refined Windsor chairs with not much more than some some flea market tools, and I saw that as a great, low overhead way to keep working with wood."

Jack moved into his workshop last month with help from his wife. He is renting the space from the owners of Magic Flute, who he says have been wonderful to work with.

"My wife actually noticed the 'for rent' sign out by the road, and she made the initial call to just see if we get some more information," he said. "It wasn't on my radar, because it felt like kind of a big leap, and sometimes that's how it's been in my life, where I just need other people to believe in me more than I do to, you know, really pull the trigger."

Jack does commissions and while most of his work is Windsor chairs, he also builds desks and tables, and does spoon carving. 

Windsor chairs are different because of the way their backs are attached into the seat instead of being a continuous leg and back frame.

"A lot of the designs that I make are on the traditional side, but I do some contemporary stuff as well. And so usually the legs are turned on a lathe and they have sort of a fancy baluster look to them, or they could be much more simple," he said. "But the solid seat that separates the undercarriage from the backrest and the arms and stuff is sort of one of the defining characteristics of a Windsor."

He hopes to help people learn the craft and says it's rewarding to see the finished product. In the future, he also hopes to host other instructors and add more designs for the workshop.

"The prime impact for the workshops is to give close instruction to people that are interested in working wood with hand tools or developing a new skill. Or seeing what's possible with proper guidance," Jack said. "Chairs are often considered some of the more difficult or complex woodworking endeavors, and maybe less so Windsor chairs, but there is a lot that goes into them, and being able to kind of demystify that, or guide people through the process is quite rewarding."

People can sign up for classes on his website; some classes are over a couple and others a couple of weekends.

"I offer a three-day class for, a much, much more simple, like perch, kind of stool, where most of the parts are kind of pre-made, and students can focus on the joinery that goes into it and the carving of the seat, again, all with hand tools. And then students will leave with their own chair," he said.

"The longer classes run similarly, although there's quite a bit more labor that goes into those. So I provide all the turned parts, legs and stretchers and posts and things, but students will do all the joinery and all the seat carving the assembly. And they'll split and shave and shape their own spindles, and any of the bent parts that go into the chair."

His gallery is open Wednesday through Sunday 10 a.m to 2 p.m., and Monday and Tuesday by appointment.

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